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Four Strategies To Enhance EV Charging with On-demand Manufacturing

Views: 50     Author: Site Editor     Publish Time: 2024-06-19      Origin: Site

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Embrace sustainability and cost savings with electric vehicles! Unlike conventional internal combustion engine cars, EVs operate on batteries, significantly reducing greenhouse gas emissions and conserving energy. Although the upfront cost might be higher, the long-term financial benefits make it worthwhile, particularly as EVs become increasingly affordable and widespread.



The Trends of EV Charging Development


However, the electric vehicle market also faces some challenges. Currently, most EVs can only travel a few hundred miles on a single charge, which limits their usefulness for long-distance travel. According to Global EV Outlook 2022, the number of publicly accessible chargers was up by 37% in 2021. And as some sources reported, over 70% of the global EV manufacturers are considering ultra-fast charging (150-350kw) as an option in battery electric vehicles in next 5-7 years. This has led to the development of fast charging infrastructure that can charge a battery in minutes, instead of hours.



Another trend in EV battery charging design is the use of wireless charging technology. This allows EVs to charge without having to physically connect to a charging station. Instead, the vehicle is parked over a wireless charging pad, which then charges the battery. Though it is in the early stage of development, we can also expect to make charging even more convenient in the future



How to Accelerate the Iteration of EV Charging Development?


EV battery charging companies supporting these advancements are striving to develop EV chargers quickly and cost-effectively. One significant strategy for gaining a competitive edge is utilizing on-demand manufacturing, which can enhance the evolution of EV charging in several ways:


Rapid Prototyping: On-demand manufacturing includes rapid prototyping, allowing developers to quickly test, refine, and iterate their designs, identifying potential issues early on.


Flexibility: On-demand manufacturing provides the flexibility to quickly adapt to market trends and customer feedback, enabling faster iterations and updates to EV charging solutions.


Supply Chain Efficiency: Rather than producing and storing large quantities of charging units in advance, on-demand production meets specific needs, reducing the risk of overproduction and optimizing resource use while minimizing waste.


Faster Time-to-Market: By cutting down on lengthy manufacturing lead times, on-demand manufacturing speeds up the time-to-market for EV charging solutions. This is crucial in the dynamic EV industry, where swift product launches can offer a significant competitive advantage.



Why Zonze On-demand Manufacturing for Your EV Charging Development



1. Rapid Prototyping

Zonze offers rapid prototyping through advanced processes such as CNC machining, injection molding, vacuum casting, and sheet metal fabrication. This enables customized, fast, and flexible iterations in EV charging design.



2. Flexible Manufacturing with Consistent High Quality

Zonze conducts Critical to Quality Inspection to guarantee comprehensive dimensional inspection of all components. Utilizing world-class equipment such as CMM and 3D scanners, we ensure that all parts meet your specifications. For traceability, we also provide digital inspection documentation, including FAIs and Certificates of Conformance.



3. Single Supplier to Streamline the Production

You can leverage Zonze's CNC machining, injection molding, sheet metal fabrication, various surface treatments, and basic assembly services to optimize your production resources from development through to final production.



4. Automation Enabling the Short Lead Time

Our highly automated injection molding presses and CNC machines allow us to produce plastic molded parts in as little as 7 days and machined parts in just 3 days. At Zonze, you can expedite your EV charging development efficiently.


Get An Online Quote And Design Analysis Today

Zonze focuses on multi-process assembly services, facilitated by its array of metal and plastic product processing workshops.

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